Guide to CNC machining centres | 3

Safety and flexibility

There are different variations with different benefits and disadvantages, even with security systems. The once popular systems light barrier and shut-off mat are nowadays rarely to be found.

The use of bumpers, is widely-spread so cushions yield on the moving cantilever/portal, which trigger immediately an emergency stop when the machine is reaching an obstacle. The benefits are obvious: No space for additional safety devices are necessary and the access to the machine is relatively free. With some modern machines, all additional components such as control cabinets and vacuum pumps have been relocated to the machine frame. An all-sided access is possible due to the securing via bumpers.

But securing only with bumpers shows a visible disadvantage within the European Union: the legal regulations dictate a relatively-low max. traversing speed.

For this reason today most machines are equipped with a combination of several safety systems. The basic principle is the same in all of these system: There is an external safety range and bumpers directily on the body of the machine. If all safety systems are activated, the machine works with max. speed. If the external range is being accessed, the machine reduces the traversing speed to the legally-required measure. Only when the bumpers are touched, the emergency stop is triggered.

Images

Bumper sind als Sicherheitssystem heute weit verbreitet.
Lichtschranken findet man dagegen nur noch selten, da sie die Zugänglichkeit zur Maschine stark einschränken.
Auch Trittmatten findet man nur noch selten, da sie die Zugänglichkeit zur Maschine stark einschränken.
Tabelle: Vor- und Nachteile gängiger Sicherheitssysteme